Ultrasonic low melting point metal powder is an atomization process that uses high-frequency ultrasonic vibration to impact molten metal or alloy, and produces fine powder of molten metal in the gas phase. Ultrasonic low melting point metal atomization is achieved by converting alternating current into high-frequency electromagnetic waves using an ultrasonic generator, and then converting the high-frequency electrical energy into high-frequency vibrations using an ultrasonic transducer. The vibrations are amplified using a variable amplitude rod, and the amplified vibrations are ultimately transmitted to the tool head (atomization head).
When molten metal passes thru the atomizing surface, it is damaged into uniform micron-sized droplets, reaching atomization. Under the affect of the centrifugal pressure and standing waves of the atomizing surface, the micron-sized droplets are thrown out of the atomizing surface, hastily solidify upon cooling in air, forming micron-sized metallic strong particles. These particles, falling into the powder collection cylinder, are accumulated to gain the preferred metal powder. Furthermore, in the course of the ultrasonic atomization process, the measurement of the micron-sized droplets can be precisely controlled, as a consequence exactly controlling the dimension of the metal powder.
Advantages:
- The prepared powder has blessings such as excessive purity, low oxygen content, appropriate sphericity, and uniform particle measurement distribution.
- The device and procedure are simple, effortless to operate, and the product fantastic is steady and controllable.
- Significant benefits consist of low power consumption, excessive utilization rate, and low cost.
4. Ultrasonic atomization has vast traits such as environmental protection, electricity saving, low carbon footprint, and hygiene.
Practice has validated that ultrasonic atomization technological know-how for metallic powders is an energy-saving and environmentally pleasant new science for getting ready metal powders. The exquisite benefits of ultrasonic atomization are its easy tools structure, small size, and even the absence of shifting parts. It provides excessive reliability, and sealing and maintenance are very simple, making it specifically appropriate for research units, process experiments, and small-scale, multi-batch nice production. High-power ultrasonic waves can additionally gain large manufacturing volumes.
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Company Name: Hangzhou Sound Way Technology Co., Ltd.
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Country: China
Website: https://www.funsonic-tech.com/
