Constar International, Inc - Form 11-K

SECURITIES AND EXCHANGE COMMISSION

Washington, D. C. 20549

 


 

FORM 11-K

 


 

x ANNUAL REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

For the fiscal year ended December 31, 2004

 

Commission File Number 000-16496

 


 

A. Full title of the plan:

 

Constar International Inc. 401(k) Retirement Savings Plan

 

B. Name of issuer of the Securities held pursuant to the plan and the address of its principal executive office:

 

CONSTAR INTERNATIONAL INC.

ONE CROWN WAY

PHILADELPHIA, PA 19154

 



INDEX

 

     Page(s)

Signatures

   3

Reports of Independent Registered Public Accounting Firm

   4

Audited Plan Financial Statements and Schedules in accordance with the Financial Reporting Requirements of ERISA

   5

Exhibit 23—Consent of Independent Registered Public Accounting Firm

    

 

2


SIGNATURES

 

Pursuant to the requirements of the Securities Exchange Act of 1934 the Plan Administrator has duly caused this annual report to be signed on its behalf by the undersigned hereto duly authorized.

 

CONSTAR INTERNATIONAL INC.

401 (K) RETIREMENT SAVINGS PLAN

By:  

/s/ William S. Rymer


   

William S. Rymer Executive Vice President and

Chief Financial Officer, Constar International Inc.

Member of 401(k) Retirement Savings Plan

Administrative Committee

 

Date: June 28, 2005

 

3


Report of Independent Registered Public Accounting Firm

 

To the Administrative Committee and Participants of the

Constar International Inc. 401(k) Retirement Savings Plan

 

We have audited the accompanying statement of net assets available for benefits of the Constar International Inc. 401(k) Retirement Savings Plan (the “Plan”) as of December 31, 2004 and 2003 and the related statement of changes in net assets available for benefits for the years then ended. These financial statements are the responsibility of the Plan’s management. Our responsibility is to express an opinion on these financial statements based on our audits.

 

We conducted our audits in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

 

In our opinion, the financial statements referred to above present fairly, in all material respects, the net assets available for benefits of the Constar International Inc. 401(k) Retirement Savings Plan as of December 31, 2004 and 2003, and the changes in its net assets available for benefits for the years then ended, in conformity with accounting principles generally accepted in the United States of America.

 

Our audits were performed for the purpose of forming an opinion on the basic financial statements taken as a whole. The supplemental schedule of assets (held at end of year) is presented for the purpose of additional analysis and is not a required part of the basic financial statements but is supplemental information required by the Department of Labor’s Rules and Regulations for Reporting and Disclosure under the Employee Retirement Income Security Act of 1974. This supplemental information is the responsibility of the Plan’s management. The supplemental schedule has been subjected to the auditing procedures applied in the audits of the basic financial statements and, in our opinion, is fairly stated in all material respects in relation to the basic financial statements taken as a whole.

 

/s/ Parente Randolph, LLC

Philadelphia, Pennsylvania

June 27, 2005

 

4


CONSTAR INTERNATIONAL INC.

401(k) RETIREMENT SAVINGS PLAN

Statement of Net Assets Available for Benefits

 

    

As of

December 31, 2004


   

As of

December 31, 2003


 

Investments, at fair value

                

Registered investment companies:

                

Dodge and Cox Stock Fund

   $ 550,744     $ 278,846  

Dreyfus Premier New Lenders Fund

     236,309       102,715  

Goldman Sachs Mid Value Fund

     718,788       382,512  

MFS Massachusetts Investors Growth Fund

     —         138,587  

Putnam International Equity Fund

     —         917,218  

SunTrust Investment Classic Balanced Fund

     —         3,427,422 *

SunTrust Investment Classic Prime Quality Money Market Fund

     206,974       181,060  

SunTrust Investment Classic Small Capital Growth Stock Fund

     2,792,318 *     2,636,698 *

SunTrust Investment Classic Small Capital Value Equity Fund

     354,926       158,748  

T .Rowe Price Growth Stock Fund - R

     238,252       —    

Fidelity Advisor Diversified Int’l FD-T

     1,234,152       —    

Stock Awaiting Purchase – Constar Int’l

     23       —    

STI Classic Balanced T

     3,406,247 *     —    

Vanguard Total Bond Market Index Fund

     1,886,384 *     1,874,505 *
    


 


       11,625,117       10,098,311  

SunTrust Retirement 500 Index Fund

     7,215,883 *     7,169,914 *

SunTrust Retirement Stable Asset Fund

     11,194,625 *     11,118,692 *

Constar International Stock Fund

     829,518       321,105  

Crown Cork & Seal Company, Inc. Stock Fund

     3,845,306 *     3,093,673 *

Participant loans

     1,440,205       1,373,944  
    


 


Total investments

     36,150,654       33,175,639  
    


 


Receivables

                

Employer’s contributions

     —         76,537  

Participants’ contributions

     —         213,995  
    


 


Total receivables

     —         290,532  
    


 


Net assets available for benefits

   $ 36,150,654     $ 33,466,171  
    


 



* Represents 5% or more of net assets available for benefits.

 

The accompanying notes are an integral part of these financial statements.

 

5


CONSTAR INTERNATIONAL INC.

401(k) RETIREMENT SAVINGS PLAN

Statement of Changes in Net Assets Available for Benefits

 

     Year Ended
December 31, 2004


  

Year Ended

December 31, 2003


Additions to net assets attributed to:

             

Investment income:

             

Interest and dividend income, investments

   $ 587,028    $ 395,614

Interest income, participant loans

     76,668      122,008

Net appreciation in fair value of investments

     3,340,097      3,519,059
    

  

       4,003,793      4,036,681
    

  

Contributions:

             

Employer

     916,956      952,634

Participant

     2,682,632      2,586,925

Rollovers

     146,778      9,703
    

  

       3,746,366      3,549,262
    

  

Asset transfers in

     —        180,501
    

  

Total additions

     7,750,159      7,766,444
    

  

Deductions in net assets attributed to:

             

Benefits paid to participants

     5,002,198      1,879,874

Administrative expenses

     63,478      18,644

Other

     —        66,177
    

  

Total deductions

     5,065,676      1,964,695
    

  

Net increase

     2,684,483      5,801,749

Net assets available for benefits:

             

Beginning

     33,466,171      27,664,422
    

  

Ending

   $ 36,150,654    $ 33,466,171
    

  

 

The accompanying notes are an integral part of these financial statements.

 

6


CONSTAR INTERNATIONAL INC.

401(k) RETIREMENT SAVINGS PLAN

Notes to Financial Statements

 

NOTE 1—DESCRIPTION OF PLAN

 

The following description of the Constar International Inc. 401 (k) Retirement Savings Plan (the “Plan”) provides only general information. Participants should refer to the Plan document for a more complete description of the Plan’s provisions. Prior to its initial public offering (the “IPO”) on November 20, 2002, Constar International Inc. (the “Company” or “Constar”) had operated as a wholly owned subsidiary of Crown Cork & Seal Company, Inc. As a result of the IPO, participant accounts of Constar employees were transferred into the Plan from Crown Cork & Seal Company, Inc. 401(k) Retirement Savings Plan and Crown Cork & Seal Company, Inc. (“Crown”) Retirement Thrift Plan effective November 21, 2002.

 

General

 

The Plan is a defined contribution plan. The purpose of the Plan is to provide a convenient method by which eligible employees of the Company may save regularly through compensation deferrals, savings contributions, and through Company matching contributions. Compensation is generally defined as salary, wages, overtime payments, bonuses, commissions, vacation pay, and sick pay. Generally, full-time employees are eligible to participate in the Plan upon the first day of the month following completion of 30 days of employment. Part-time employees are generally eligible to participate as of the first day of the month following the completion of a 12 consecutive month period during which the employee is credited with 1,000 hours of service. The Plan is subject to the provisions of the Employee Retirement Income Security Act of 1974 (“ERISA”) and certain provisions of the Internal Revenue Code (the “Code”).

 

Contributions

 

There are several components to the contribution structure of the Plan: a participant compensation deferral 401(k) component, catch-up contribution component, savings contribution component, and a Company matching contribution component. The compensation deferral 401(k) component of the Plan allows before-tax employee contributions of 2% to 100% of annual compensation. Before-tax contribution amounts are subject to certain limitations. The catch-up contribution component allows for catch-up contributions to be made in accordance with section 414(v) of the Code by eligible employees who have attained age 50 before the close of the Plan year. The savings contributions component allows after-tax employee contributions of 1% to 5% of annual compensation. The Company makes matching contributions equal to 50 percent of the employee’s compensation deferral contribution, up to the first 3% or 6% of the compensation contributed by the employee, depending on the primary place of employment, as described in the provisions of the Plan. In no event may the total of participant compensation deferral 401(k) component, catch-up contribution component, savings contribution component, and a company matching contribution component, exceed the lesser of $40,000 or 100% of a participant’s compensation, as defined in Treasury Regulation Section 1.415-2(d), for any participant in a calendar year, subject to certain cost-of-living adjustments. Participants direct the investment of their contributions and company matching contributions into various investment options offered by the Plan.

 

7


CONSTAR INTERNATIONAL INC.

401(k) RETIREMENT SAVINGS PLAN

Notes to Financial Statements

 

Participant Accounts

 

Each participant’s account is credited with the participant’s contribution and the participant’s allocation of the Company’s contribution, as described above. Plan earnings, after expenses, are allocated to the participant’s account based on participant’s account balances. The benefit to which a participant is entitled is the benefit that can be provided from the participant’s vested account.

 

Vesting

 

Participants are immediately vested in their contributions plus actual earnings thereon. Vesting in the Company’s contribution plus actual earnings thereon is based on years of continuous service. Generally, a participant is 100 percent vested after four years of credited service.

 

Participant Loans

 

Participants may borrow from their account a minimum of $1,000 up to a maximum equal to the lesser of $50,000 or 50 percent of the participant’s vested balance. Loan terms range from 1 to 5 years. The loans are secured by the balance in the participant’s account and bear interest at a rate commensurate with a prevailing commercial rate for a secured personal loan. Interest rates on loans outstanding as of December 31, 2004 range from 5.00% to 10.50%. Principal and interest is paid ratably through payroll deductions. Generally, a participant may not have more than one outstanding loan at any one time.

 

Payment of Benefits

 

On termination of service due to death, disability or retirement, a participant may elect to receive either a lump sum amount equal to the value of the participant’s vested interest in his or her account or rollover the vested balance into a specified qualifying account. For termination of service due to other reasons, a participant may receive the value of the vested interest in his or her account as a lump-sum distribution. All distributions are paid in cash, with the exception of company stock which is paid in cash or company stock.

 

Forfeited Accounts

 

When certain terminations of participation in the plan occur, the non-vested portion of the participant account, as defined, represents a forfeiture. Forfeitures may be used to reduce future employer contributions. Forfeitures of $78,000 and $0 reduced employer contributions in 2004 and 2003, respectively. Forfeited non-vested amounts available for use totaled $29,364 and $73,326 at December 31, 2004 and 2003, respectively.

 

Plan Termination

 

Although it has not expressed any intent to do so, the Company has the right under the Plan to discontinue its contributions at any time and to terminate the Plan subject to the provisions of ERISA. In the event of Plan termination, participants will become 100 percent vested in their employer contributions.

 

8


CONSTAR INTERNATIONAL INC.

401(k) RETIREMENT SAVINGS PLAN

Notes to Financial Statements

 

2—SUMMARY OF ACCOUNTING POLICIES

 

The following accounting policies, which conform with accounting principles generally accepted in the United States of America, have been used consistently in the preparation of the Plan’s financial statements:

 

Basis of Accounting

 

The financial statements of the Plan are prepared under the accrual method of accounting.

 

Use of Estimates

 

The preparation of financial statements, in conformity with accounting principles generally accepted in the United States of America, requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements, as well as reported amounts of additions and deductions during the reporting period. Actual results could differ from those estimates.

 

Investment Valuation and Income Recognition

 

The Plan’s investments are stated at fair value except for its investment contracts, marked at contract value, which approximates fair value. Contract value represents the amount of contributions made under the contract, plus earnings, less participant withdrawals and administrative expenses. Shares of registered investment companies are valued at quoted market prices, which represent the net asset value of shares held by the Plan at year-end. Investments in common/collective trusts are valued at the net asset value of shares held by the Plan at year-end.

 

The Company and Crown stock funds are valued at their year-end unit closing price (comprised of year-end market price plus uninvested cash position).

 

Participant loans are valued at cost, which approximates fair value.

 

Purchases and sales of investments are recorded on a trade-date basis. Interest income is accrued when earned. Dividend income is recorded on the ex-dividend date. Capital gain distributions are included in dividend income.

 

Payment of Benefits

 

Benefits are recorded when paid.

 

Reclassifications

 

Certain prior year amounts have been reclassified to conform to the current year presentation.

 

9


CONSTAR INTERNATIONAL INC.

401(k) RETIREMENT SAVINGS PLAN

Notes to Financial Statements

 

3—INVESTMENTS

 

The Plan’s investments (including gains and losses on investments bought and sold, as well as held during the year and period) appreciated in value as follows:

 

    

Year Ended

December 31, 2004


   Year Ended
December 31, 2003


Registered investment companies

   $ 1,707,550    $ 3,237,665

Common stock

     1,632,547      281,394
    

  

Net appreciation in fair value of investments

   $ 3,340,097    $ 3,519,059
    

  

 

4—RELATED PARTY TRANSACTIONS

 

The Plan invests in shares of registered investment companies managed by affiliates of SunTrust, which acts as trustee for investments of the Plan. The Plan also invests in shares of the Company’s stock through the Constar International Stock Fund and shares of Crown stock through the Crown Cork & Seal Company, Inc. Stock Fund. Transactions in such investments qualify as party-in-interest transactions and are exempt from the prohibited transaction rules.

 

5—PLAN EXPENSES

 

All recordkeeping expenses for the administration of the Plan are paid by the participants and certain miscellaneous fees are paid by the Company.

 

6—TAX STATUS

 

The Internal Revenue Service determined and informed the Company by letter dated April 17, 2003 that the Plan was qualified under Section 401(a) of the Code. Although the Plan has been amended since receiving the determination letter, the Plan administrator and the Plan’s counsel believe that the Plan is designed and is currently being operated in compliance with the applicable requirements of the Code.

 

7—PLAN AMENDMENTS

 

The Plan was amended to provide full vesting of employer matching contributions of participants who were terminated due to certain plant closings and staff reductions that occurred in 2003.

 

8—RISKS AND UNCERTAINTIES

 

The Plan provides for various investment options in various combinations of investment funds, which are exposed to various risks, such as interest rate, market and credit risks. Due to the level of risk associated with certain investment securities, it is at least reasonably possible that changes in the values of these investment securities will occur in the near term and that such changes could materially effect participants’ account balances and the amounts reported in the statement of net assets available for benefits.

 

10


CONSTAR INTERNATIONAL INC.   Schedule I
401(k) RETIREMENT SAVINGS PLAN    

 

Schedule of Assets (Held at End of Year)

As of December 31, 2004

 

Constar International Inc., EIN 13-1889304 Plan Number: 001

 

Form 5500, Schedule H, Line 4i:

 

    

Identity of Issue


  

Investment Type


   Current Value

     Dodge and Cox Stock Fund    Registered Investment Company    $ 550,744
     Dreyfus Premier New Lenders Fund    Registered Investment Company      236,309
     Goldman Sachs Mid Value Fund    Registered Investment Company      718,788
     T. Rowe Price Growth Stock Fund - R    Registered Investment Company      238,252
     STI Classic Balanced T    Registered Investment Company      3,406,247
     Fidelity Advisor Diversified Int’l FD-T    Registered Investment Company      1,234,152

*

   SunTrust Investment Classic Prime Quality Money Market Fund    Registered Investment Company      206,974

*

   SunTrust Investment Classic Small Capital Growth Stock Fund    Registered Investment Company      2,792,318

*

   SunTrust Investment Classic Small Capital Value Equity Fund    Registered Investment Company      354,926
     Vanguard Total Bond Market Index Fund    Registered Investment Company      1,886,384

*

   SunTrust Retirement 500 Index Fund    Common/Collective Trust      7,215,883

*

   SunTrust Retirement Stable Asset Fund    Common/Collective Trust      11,194,625

*

   Constar International, Inc. Stock Fund    Common Stock Fund      829,518
     Stock awaiting purchase - Constar    Common Stock Fund      23

*

   Crown Cork & Seal Company, Inc.    Common Stock Fund      3,845,306

*

   Constar International, Inc. 401(k) Savings Plan    Participant Loans (5.00%-10.50%)      1,440,205
              

Total Assets (Held at End of Year)

        $ 36,150,654
              


* Party in Interest as defined by ERISA

 

11